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Favipiravir (SARS-CoV-2) degradation impurities: Identification and route of degradation mechanism in the finished solid dosage form using LC/LC-MS method Pathan Najiya Shahnoor*, Dr. Aejaz Ahmed, Dr. G. J. Khan.

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   Favipiravir (SARS-CoV-2) degradation impurities: Identification and route of degradation mechanism in the finished solid dosage form using LC/LC-MS method

Pathan Najiya Shahnoor*, Dr. Aejaz Ahmed, Dr. G. J.  Khan.

J.I.I.U' S Ali Allana College of Pharmacy Akkalkuwa, Dist. Nandurbar (425415), Maharashtra, India

Abstract: Many countries have approved the use of favipiravir at full dosage in treating SARS-CoV-2 patients in an emergency. The identification of degradation impurities in favipiravir film-coated tablets was accomplished through the development and validation of a precise, accurate, linear, robust, straightforward, and stability-indicating HPLC method.

For the purpose of estimating Favipiravir in the active pharmaceutical ingredient and its tablet dosage form using reverse phase high-performance liquid chromatography, forced degradation studies and stability-indicating techniques were developed. The procedure was carried out using a C18 column (250 X 4.6mm X 4µm) and a 60:40 mobile phase mixture of acetonitrile and orthophosphoric acid. The ultra-violet detector was used to maintain the detection wavelength at 324 nm, allowing the mobile phase to pump at a flow rate of 1 ml/min.

To establish a stability indicating method, the favipiravir drug was put through a variety of stress situations in accordance with International Conference of Harmonisation Q1A (R2) guidelines. The medication favipiravir was discovered to be susceptible to peroxide breakdown. Mass spectral studies characterised the impurity peak. Analytical standards including linearity, accuracy, precision, sensitivity, and robustness were met during the method's validation. For the estimation of favipiravir, which indicates its stability indicating behaviour, a quick and sensitive method was developed.

 

Keywords:. RP-HPLC; Method development; Validation; Favipiravir; Stability; LC/LC-MS, Related substances, SARS-CoV-2, ICH Q2R1.

 

 

 

 

 

 

Corresponding Author:

Pathan Najiya Shahnoor

 

Email ID:

najiyasp@gmail.com

Article History

Received:        02/10/2023

Revised:          22/10/2023

Accepted:        25/10/2023 Published:       06/11/2023

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. INTRODUCTION

The SARS-CoV-2 virus is the source of the 2019 coronavirus pandemic. The majority of those infected with this illness had mild to moderate symptoms prior to it becoming well known. One derivative that shows antiviral activity against RNA viruses is pyrazine carboxamide. We call it Favipiravir.

The medication can lessen the intensity of SARS-CoV-2 symptoms in people. In certain cases, it has also been demonstrated to shorten the length of illness. A new antiviral medication called favipiravir (FVP) is being used in Japan to treat a pandemic influenza infection. After numerous clinical trials to evaluate the suitability for potential repurposing of FVR in Covid 19, it was recommended to use FVP as a medication for the treatment of SARS-CoV2 because the selectivity index against SARS-CoV2 was 6.46.

Degradation of the active ingredients and verification of their acceptable safety limits according to ICH guidelines, are of great importance (CPMP, 2007; ICH Q1A –––(R2), 2003). Thus, the stability of drug substances and pharmaceutical dosage forms are evaluated and tested under drastic conditions by studying the effect of different factors like heat, pH of the medium, and light to understand the behaviour of drug molecules. Predicting the drug molecule's degradation mechanism under different conditions, like hydrolysis, oxidation, and photolysis, can be aided by the identification of the degradation products, which should be followed by isolation and characterization steps. Moreover, toxicity assessments in vitro and in vivo can be used to assess the toxicity of isolated degradation products.

The global outbreak of coronavirus disease (COVID-19) prompted most researchers to work hard at creating treatment plans to slow the disease's rapid progression. One of the possible medications for the treatment of COVID-19 infection is favipiravir (FAV). Adenovirus, SARS Coronavirus, influenza A virus, and other RNA viruses were effectively inhibited by FAV, a derivative of pyrazine carboxamide.

The Fujifilm Toyama Chemical Company was the first to report on the innovation of FAV. Subsequently, Japan approved its use for treating influenza. FAV is phosphoribosylated intracellularly to become FAV-RTP (favipiravir ribofuranosyl-5′-triphosphate), the active form that can interfere with viral replication and is recognised as a substrate by RNA-dependent RNA polymerase (RdRp). It also acts as a competitor with purine nucleosides and suppresses the activity of RNA polymerase. Chemically speaking, 5-fluoro-2-oxo-1H-pyrazine-3-carboxamide is known as FAV. Currently, FAV is approved in many countries, including Japan, Italy, Bangladesh, Turkey, Egypt, India, Russia, KSA, and UAE, and is used for mild to moderate SARS-CoV-2 infections caused by the coronavirus, or COVID-19 outbreak. The chemical stability of novel drug molecules is crucial for the safety and effectiveness of the drug product; it helps choose the right formulation and packaging and offers ideal shelf life and storage conditions. Drug products are forced to degrade under extreme conditions in order to identify possible degradation products. This process also aids in the establishment of degradation pathways and the validation of stability-indicating techniques.

 

 

 

 

 

 

 

Table 1. Drug Profile

Drug Name

Favipiravir

Chemical name

6-fluoro-3-oxo-3,4-dihydro-2-pyrazine-carboxamide

Molecular formula

C5H4FN3O2

Mass

157.104 amu.

Chemical Structure


 

2. MATERIALS AND METHOD:

2.1 Chemicals and Reagents:

The 99.9% pure favipiravir standard was supplied, along with impurities A, B, and C that are known to be associated with it. Film-coated tablets containing favipiravir (sample sold). For this study, a more compatible buffer was chosen. Phosphate dihydrogen potassium. Using acetonitrile and orthophosphoric acid, Halite Forced degradation studies were conducted in order to determine the primary compound behaviour in various stress reagents, including acid, base, and peroxide solution. We bought peroxide solution, sodium hydroxide (NaOH) pellets, and concentrated hydrochloric acid (HCl) solution.

 

2.2 Equipment and software:

An RP-HPLC was used for the development and analysis of the liquid chromatographic method. Development and analysis of liquid chromatographic methods were carried out on an RP-HPLC fitted with a photodiode array (PDA) detector and a quaternary pump. Empower-3 software was used for both data processing and acquisition. An XP4002S precision balance, an AX205 Delta Range analytical balance, an XP205 Delta Range analytical balance, or an MX5 microbalance were used for the weighing. A pH metre made by SevenMulti was used to measure the pH.

 

 

 

 

 

 

 

Table 2. Comparison of existing and proposed methods:

 

 

Sample name/details

Mobile phase/pump mode

Column

Observations/disadvantages

1

Quantification of favipiravir as COVID-19 management in spiked human plasma

Methanol/acetonitrile/20 mM phosphate buffer pH 3.1 (30:10:60 v/v/v), isocratic mode.

Symmetry C18-(250 4.6 mm, 5 μm)

1. This method did not explain the degradation study 2. It is helpful for bioanalytical samples, not for the finished product and API samples

2

Quantification of favipiravir in human plasma: application to a bioequivalence study

mobile phase A: 10 mM ammonium formate + 0.1% formic acid, B: methanol/gradient mode

Acquity UPLC HSS C18 (100 2.1 mm, 1.8 μm)

3. This method did not explain the degradation study 4. It is helpful for bioanalytical samples, not for the finished product and API samples

3

Quantification of COVID-19 drug favipiravir by a two-dimensional isotope dilution LC-MS/MS method in human serum

Mobile phase A: water, B: acetonitrile: formic acid (99.9:0.01, v/v); gradient mode

HP column (30 2.1 mm, 20 M, Waters) online solid-phase extraction

5. This technical method is helpful for bioanalytical samples of seven repurposed COVID-19 drugs 6. It is not helpful for finished product and API samples

4

This method has been developed for green micellar solvent-free HPLC and spectrofluorimetric determination of favipiravir as one of COVID-19 antiviral regimen

The mobile phase consisting of 0.02 M Brij35, 0.15 M Sodium Dodecane Sulfonate, and 0.02 M disodium hydrogen phosphate adjusted to pH 5.0, isocratic mode

VDSpher 150 C18-E column (5 μm, 250 4.6 mm

. This method has been developed for green micellar solvent-free 8. It is not a useful method for finished product analysis

5

Development and validation of a sensitive, fast, and simple LC-MS/MS method for the quantitation of favipiravir in human serum

Mobile phase A: 0.1% formic acid in water, B: 0.1% formic acid in methanol; gradient mod

Phenomenex C18 column (50 4.6 mm, 5 μm, 100 Å)

9. This was developed for human plasma, not for finished products

 

 

2.3 Chromatographic conditions:

A suitable stationary phase (Inert sustain AQ-C18, 250 4.6 mm, 5-μm particle) was used to achieve chromatographic separation, and the gradient programme was set as time/%B: 0.0/0, 40/30, 60/55, 62/00, and 70/00. Phosphate buffer (pH 2.5) and acetonitrile were combined in mobile phase A in a ratio of 98:2 (v/v), while acetonitrile and water were combined in mobile phase B in a ratio of 50:50 (v/v). The injection volume was 20 μL, the flow rate was 0.7 mL/min, the column temperature was 33°C, and the UV detection wavelength was 210 nm. Acetonitrile and water were combined in a ratio of 98:2 (v/v) to create the diluent. In these circumstances, all impurities were well separated.

2.4 LC-MS conditions

A triple quadrupole mass spectrometer Waters TQD was used for the LC–MS investigations. The capillary temperature was maintained at 400C and the source voltage at 5000 V. The mass range in positive ionisation mode was maintained at m/z 90–500. In mobile phase B, acetonitrile and water were combined in a 1:1 (v/v) ratio, while in mobile phase A, 0.01 M ammonium acetate (pH 2.5) and acetonitrile were combined in a 98:2 (v/v) ratio.

2.5 Standard solution preparation (0.5%, with respect to sample concentration)

5 mL of this solution was transferred into a 100-mL volumetric flask and made up to volume with the diluent. Favipiravir standard 60 mg was transferred into a 200-mL volumetric flask, to which 120 mL of the diluent was added and sonicated for a few minutes. 5 mL of this solution were put into a 50 mL volumetric flask for the final concentration (0.5%), and the remaining volume was diluted with the diluent.

2.6 Impurity stock solution preparation

After precisely weighing about 25 mg of impurities A, B, and C, 120 mL of the diluent was added, the flask was sonicated for a short while, and the diluent was used to bring the mixture up to volume. Five millilitres of this solution were put into a 200 millilitre volumetric flask and diluted further with the diluent to reach volume.

2.7 Sample solution preparation (0.3 mg/mL concentration)

A 250 mL volumetric flask was filled with a prepared 0.3-mg/mL concentration of the sample solution, such as 750 mg of favipiravir-equivalent sample powder (1031 mg). A suitable volume of the diluent (120 mL) was then added, sonicated for 20 minutes, and the residual volume was diluted with the diluent. The sample solution was then passed through a 0.45-micron filter for filtering. Five millilitres of the filtered sample solution were put into a fifty millilitre volumetric flask and diluted further with diluent until the flask was filled to the brim.

2.8 Placebo solution preparation (without favipiravir API)

A 250 mL volumetric flask was filled with approximately 281.25 mg of favipiravir placebo powder. A suitable volume of diluent (120 mL) was then added, sonicated for 20 minutes, and the remaining volume was diluted with the diluent. The sample solution was then passed through a 0.45-micron filter for filtering. Five millilitres of the filtered sample solution were put into a fifty millilitre volumetric flask and diluted further with the diluent until the flask was filled to the brim.

3. Method development and optimization

Using the LC system, the associated contaminants associated with favipiravir were found in the completed dosage form. But first, we gathered more important details about the compound from the literature: its pKa of 5.1, its solubility polarity (in water: 8.7 μg/mL), its melting point (187–193C), whether or not it is hygroscopic, and its polymorphism (it exists in two forms). The technique of reversed-phase chromatography was chosen based on the characteristics of the compound. The mobile phase has a big impact on LC development. Based on the pKa value of the compound, its pH 2.5 was optimised. Compound polarity is typically a crucial component of the stationary phase; accordingly, a suitable stationary phase (C18) was selected based on the compound's polarity. The LC–MS technique was used to identify the mass value of two unknown degradation impurities found during forced degradation studies. The liquid chromatography with mass spectrometer used with Electrospray positive ionization source with required nebulization gas, drying gas with source temperature. The mass of degradation impurities was identified in MS Scan mode, and the structures of major degradation impurities were identified. The proposed method was validated per the current ICH guidelines (ICH Q2 (R1), 2005).

 

4. Analytical method validation:

4.1 Specificity

The finalisation of the method, which can detect interference at the retention time of known and degradation impurities, is greatly influenced by the specificity parameter. Verification samples, such as blank, placebo, test, and all impurities-spiked sample solutions, were injected in the current LC method in order to identify the interference test. After reviewing all of the chromatography data, it was discovered that the peaks of favipiravir and known impurities were spectrally pure, and no interference was seen at the retention time of known or degradation impurities.

4.2 Precision

The precision of the current method was proven by its ruggedness and repeatability. The reproducibility results of the target impurities could be found with this experiment. In order to assess repeatability, six recently made drug product sample solutions with 0.3 μg/mL of every known impurity were injected on the same day, and the subjects' recoveries were tracked. Six recently made sample solutions with the same concentration of each known impurity were injected on different days, using various LC instruments, and by different scientists in order to determine ruggedness. The overall percentage relative standard deviation (RSD) values for each <3% attest to the good precision and suitability of the developed test method for various laboratory conditions.

 

 

4.3 Accuracy

The standard addition method was used to test this study, which involved spiking known impurities at 50, 100, and 150% of the specification concentrations, or 0.09, 0.15, 0.3, and 0.45 μg/mL, with the corresponding test concentrations.

4.4 Linearity

This experiment demonstrates the method's ability, which varies from low to high levels. As a result, injections of all known impurities (impurities A, B, and C) were made at various concentrations ranging from the specification's 200% (0.60 μg/mL) to LOQ (0.09 μg/mL).

4.5 Determination of LOD and LOQ

This work is crucial to the development of the related substances method, which will allow for the identification of the sensitivity method. The signal-to-noise ratio method was used to calculate the limit of detection (LOD) and LOQ. The impurity standard stock solution was used to prepare the LOQ and LOD solutions. To get a limit of quantification (LOQ), the concentrations of each impurity solution were gradually lowered during the procedure. The LOQ solution was diluted three times, and the LOD solution was then injected into the HPLC apparatus. LOD was computed using the formula LOD = LOQ/3.3. It's good that the experimental and theoretical LOD values are comparable.

 

4.6 Robustness

This research may attain method sensitivity. Intentional adjustments to the mobile phase pH, column temperature, and flow rate were used to evaluate the optimised test procedure.

5. Forced degradation studies

This work could reveal the molecular behaviour in the various stress reagents and is important in determining the stability-indicating method. This study is a prerequisite for any LC method to be reviewed by regulatory bodies such as the European Union, the US Food and Drug Administration, and others. Studies on forced degradation attest to the method's stability-indicating characteristics. Prior to the experiment, we used regulatory guidelines to gather data on the solubility and polarity of the molecules as well as the concentrations and conditions of some stress reagents.

·         Acid hydrolysis degradation sample

·         Base hydrolysis degradation sample

·         Peroxide degradation sample

·         Water hydrolysis degradation sample

·         Solid-state degradation studies

·         Thermal degradation sample

·         Humidity degradation Sample

·         UV light degradation sample

 

6. CONCLUSION

To ascertain favipiravir degradation and pinpoint contaminants in the tablet dosage form, an extremely sensitive, precise, linear, specific, and robust analytical method was created and verified. Using the LC–MS method, the mass values of degradation impurities were determined.

 As per the most recent ICH guidelines, the suggested approach has been validated. Three unidentified degradation impurities were found in the forced degradation studies when water, oxidation, acid, and base were present. It is therefore susceptible to chemical stress situations.

As per the findings of the solid-state degradation study, there was no degradation. It was discovered that the molecule was stable in UV light, humidity, and heat. This method is generally able to estimate the amount of favipiravir impurities in the drug substances and finished dosage forms, based on method validation results. In the current pandemic scenario, this medication is more beneficial for treating SARS-CoV-2 patients. Consequently, this research work adds more to the development of an effective favipiravir drug product in the current pandemic situation. Therefore, this approach can be applied to high-quality products. The current quality control analysis method is easy to use and reasonably priced.

 

7. ACKNOWLEDGMENT

Authors are thankful to Principal and Management J.I.I.U' S Ali Allana College of Pharmacy Akkalkuwa, Dist. Nandurbar for providing moral support and necessary facilities for completion of this work.

 

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