ABSTRACT:
Melt sonocrystallization represents a groundbreaking technique in crystallization processes, offering precise control over material properties by harnessing ultrasound energy. This review explores the principles, mechanisms, applications, and future perspectives of melt sonocrystallization. The process involves the introduction of ultrasound waves into molten materials, inducing acoustic cavitation that accelerates nucleation and crystal growth. By adjusting parameters such as ultrasound frequency, intensity, and duration, researchers can tailor crystallization kinetics and morphology to meet specific requirements. Melt sonocrystallization finds applications in pharmaceuticals, materials science, and food processing, enabling the optimization of crystallization processes and the customization of material properties. Challenges such as scale-up issues and long-term effects on material properties need to be addressed for successful industrial implementation. Recent advancements in process design, integration with alternative energy sources, and real-time monitoring techniques offer promising avenues for further innovation. Looking ahead, melt sonocrystallization holds immense potential across various industries, driven by advances in technology, interdisciplinary collaboration, and emerging applications. Continued research and development efforts are essential to overcome challenges and fully realize the transformative impact of melt sonocrystallization in manufacturing and beyond.
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